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REMA-I |
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The set of automatic or semiautomatic machines and tools designed
to work at a distance is known as REMA-I
- REpair and MAintenance. REMA-I
was conceived to work in areas either difficult to access
or in radioactive environments.
The remote controlled system was specially designed to repair
and maintain the coolers in the primary cooling circuit at the
nuclear power plant Atucha-1 (CNA-1)
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Introduction |
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Working within the plan for the assistance to Argentine nuclear
power plants, INVAP was responsible
for the turn-key supply of the necessary engineering and equipment
for the maintenance of the heat exchangers of the primary circuit
at Atucha-1.
The scope of provision included the engineering, the set of tools
and the provision of automation and control systems, the issuance
and qualification of procedures and the construction of a simulator
to qualify the equipment and procedures. The provision included
a training program for operators and supervisors.
For the development of the project, INVAP
had the specialized cooperation of Nucleoeléctrica
Argentina S.A. and of the Argentine National Commission
of Atomic Energy (CNEA) thus ensuring a desirable
breadth of criteria while capitalizing on previously gained experience.
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Site
characteristics |
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The coolers are heat exchangers located in the primary cooling
circuit of CNA-1. These coolers are of utmost
importance because they keep the average temperature in the circuit
down, they are a part of the core cooling chain during stoppage
and they supply heat to the thermal cycle of the generators.
The coolers constitute one of the plant's most radioactive points.
This is due to their being the coolest point of the primary cooling
system, to their being subject to normal fouling, to the existence
of cobalt in reactor materials and to the accumulation of particles
in the heavy water inlet.
The area where maintenance and repair work must be carried out,
is cramped and difficult to access. An ensemble of specially designed
tools is mandatory, operated by highly trained and specialized
personnel.
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Main
aims |
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The aim of the exercise is to carry out chores of maintenance
such as cleaning, inspection and perhaps, when needed, the blocking
of the exchanger tubes to extend the plant's useful life.
The criteria applied were: radiation doses to the intervening
personnel as low as possible (ALARA - As Low
As Reasonably Achievable), changes in the facility as few as possible,
and the duplication of methods to achieve the desired aims.
REMA-I has equipped Atucha-1
with complete set of maintenance and repair tools and so has reduced
the time of stoppages and thus plant availability has increased.
REMA-1 features the following
benefits.
- It maximizes the resources for remote control and supervision
of the operation.
- It improves access to the work area
- By means of adequate shielding, it provides a protected area
where the set of tools is made ready
- Master-slave manipulators and transfer carts ensure the correct
manipulation of tools and parts
- It provides welding and cutting tools so the operation and
control of these procedures are carried out remotely
- The system includes complementary tools and accessories including
accessories for inspection, radio-protection, video-system etc.
- It provides for the use of special newly designed bolts that
are installed by means of a hydraulic tightener
- It provides a simulator used for the training of personnel
and procedure qualification
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